Die Casting

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Slide bearings

We support you in the new development and further development of your products

Wieland Caro GmbH

The Wieland Caro GmbH, founded in 1926, has been part of the Wieland Group since 1999 and offers customer-specific solutions for Slide Bearings and Die Casting. In the case of Slide Bearings, the portfolio ranges from individual parts for niche applications to series for automotive and mechanical engineering. In the Die Casting division piston systems and lubrication equipment for cold chamber die casting are developed and produced.

Modern Stockholding
Just-in-time
Small lot sizes
Cooperation based on partnership
One-off production for specific customer requirements
From individual components to ready-to-install parts – quality from a single source

Jednostka organizacyjna

Engineered Products

Wieland Caro GmbH Wilhelm-Maisel-Straße 20a
90530 Wendelstein

Niemcy (UTC+1)

+49 9129 400 60
Wyślij wiadomość

Godziny pracy

Monday - Thursday
7:30 am - 4:30 pm
Friday
7:30 am - 1:00 pm

Godziny przyjęcia towaru

Monday - Thursday
7:30 am - 11:45 pm
12:15 pm - 3:30 pm
Friday
7:30 am - 11:00 am

Mapa dojazdu

Fakty

100

% agile

1926

founded

employees

Metal Information

Current metal prices

Officials (Prompt)

15.07.2025

Cu (Settlement)

9,564.00 USD/to

Zn (Settlement)

2,699.00 USD/to

EUR (Bid)

1.16395 USD

All details and charts

Asortyment produktów

Nasze produkty w skrócie

Grupy produktów

Headline

Powrót do asortymentu produktów

Program kompletny

CaroTec plunger tip system

CaroVac plunger tip system

CaroMag magnesium plunger tip system

CaroLub lubrication devices

CaroShotsleeve system

CaroRod plunger rod system

CaroVTX1 plunger tip system

CaroBull & CaroBull-V plunger tip system

Coatings

Optimizes your standard pressure die casting on conventional die casting machines

Low wear plunger tip concept
Very long service lifetime
Selectable cooling capacity to optimize cycle times

Advantages

Much longer lifetime compared to conventional plunger tips
Body, clamping nut, threaded connection can be used several times
Wear parts can be reworked to a smaller diameter
With environmentally friendly beryllium and cobalt-free slide bushings
Optimized tempering by forced cooling
The modular construction system ensures flexibility even for casting intermediate sizes
Reduced set-up costs and downtime due to longer service life of the plunger tips

Product brochure CARO®TEC

Services

Service center for plunger tip reworking and assembling
Advisory service, process development and designing
Comprehensive stock

Optimizes vacuum die casting on HPDC

Developed for structural and vacular die casting
Low wear plunger tip concept for shot sleeves
Very long service life

Advantages

Highest evacuation level without additional sealing of shotsleeve or plunger rod
No system-related maintenance or downtimes
Applicable on vacuum and conventional DCM (mould sealing recommended)
Compatible with any shotsleeve
Closed pressure ring concept
Only copper parts are in contact with shotsleeve

Product brochure CARO®VAC

Services

Service center for plunger tip reworking and assembling
Advisory service, process development and designing
Comprehensive stock

Optimizes magnesium die casting on vacuum or conventional HPDC

Developed for magnesium and structural casting
Plunger-tip concept for the protection of the shot sleeves
Extremely high lifetime

Advantages

Highest evacuation grades without additional sealing of shotsleeve or plunger rod
No system-related maintenance times or lifetime
Applicable on vacuum and conventional DCM
Compatible with any shotsleeve

Services

Service center for plunger tip reworking and assembling
Advisory service, process development and designing
Comprehensive stock

Efficient minimal quantity lubrication by plunger rod.

The minimal quantity lubrication is applied through lubrication ring on plunger rod
Depending on the required lubricant (viscosity) our devices can be equipped with the appropriate components
A wide range of lubricants from various manufacturers can be applied

CARO^®LUB 2.1

Developed for structural casting
Improved casting quality
Significantly lower emissions and pollution
Optionally with remote maintenance
For minimal quantity lubrication with low-viscosity lubricants

Product brochure CARO®LUB 2.1

CARO^®LUB 3.1

Developed for structural casting
Improved casting quality
Significantly lower emissions and pollution
Possibility of remote maintenance
For minimum quantity lubrication with highly viscosity lubricants
Individually adjustable lubricant distribution
Exactly adjustable lubrication quantities in ml

Product brochure CARO®LUB 3.1

CARO^®LUB 4.0

Developed for structural casting and industry 4.0
For highly viscous lubricants used for minimal quantity lubrication
Improved casting quality
Significantly lower emissions and pollution
Individually adjustable lubricant distribution
Exactly adjustable lubricant quantities in ml
Application of state-of-the-art and high-quality components from Siemens

Product brochure CARO®LUB 4.0

Made of high-performance alloys for longer lifetime.

Multiple lifetime extension of shotsleeve
Simple assembling and dismantling without mould changing

Product brochure CaroShotsleeve

CaroShotsleeve

Lifetime extension due to sleeves and thermo regulation
Specifically for low iron aluminum alloys
Reduces pre-damage risk of hot aluminium
Optional with quick change sleeve

Carosleeve

Different alloys and treatments available
Specifically for low iron aluminum alloys
Very good wear resistance in filling-area (Hot Spot)
Lifetime extension of shotsleeve
Fast & easy assembly and dismantling at DCM

Services

Advisory service, process development and designing
Provider for die-casting technology e.g. plunger tips, plunger rods, quick-coupling systems, vacuum-casting for structural parts and magnesium parts
Service center for reworking of shot sleeve and assembling

Custom-fit in high-quality rods for any machine type, optional with quick coupling system

Manufacture of plunger rods for all machine types
Change from plunger rods with adapter to CaroTec and CaroVac system
Optional with quick coupling unit

CaroRod with integrated lubrication in combination with CaroLub spraying devices enable:

Improved casting quality
Minimal lubricant consumption
Significantly lower emissions

Product brochure CaroTec & CaroRod plunger rod system

Product brochure CaroVac & CaroRod plunger rod system

Guide elements on CaroRod

For easy change of plunger tip and easy adjustment
For safety when overriding the chamber
Load relief of plunger tips and coupling

Services

Service center for reconstruction and repair
Advisory service, process development and designing
System supplier in die-casting technology

Optimizes your processes

Developed for large machines
2:1 flexible plunger system for vacuum and standard die casting

Advantages

Spray nozzles closer to demolding area
Perfect angle of the spray nozzles
Number of spray nozzles can be selected individually
Positions can also be changed directly on the DGM
Easy handling of the plunger due to transport hook
Simple coupling to the plunger rod

Product brochure CaroVTX1

Services

Service center for plunger rework and assembly
Consulting, process development and design
Extensive warehousing

Optimizes the standard die casting

Designed for flexible use on any DCM
Suitable for standard and vacuum products (flexible ring system)

Advantages

Easy changeover from solid tip to system plunger tip system
Vacuum: Flexible change of glide bushing to circlips for vacuum application
Can be fitted on existing plunger rods
Proven ring system
- Closed pressure ring (prevents honing, no contact to shotsleeve)
- Soft Slide bushing in contact to shotsleeve
Ring (spare parts) change in a few simple steps directly at the DGM
Plunger tip change in a few steps due to bayonet lock (patented)

Product brochure CaroBull & CaroBull-V

Services

Service center for plunger tip reworking and assembling
Advisory service, process development and designing
Comprehensive stock

W dziedzinie części specjalnych nasza firma koncentruje się na produkcji zespołów wykonanych z różnych kombinacji materiałów, a także na produkcji innych części frezowanych i toczonych, śrub, nakrętek, wkładek gwintowych itp. Produkty te są produkowane z różnych materiałów, takich jak stopy miedzi i aluminium, a także częściowo ze stali i staliwa.

Typy

Zespoły wykonane z połączenia różnych materiałów
Części frezowane i toczone
Części tłoczone na gorąco
Śruby
Nakrętki

Dysponując ponad 150 aktywnymi stopami, oferujemy szeroką gamę materiałów. Znajdź odpowiednie rozwiązania dla swojego zastosowania.

Podkładki oporowe są produkowane z taśm, rurek i prętów marki Wieland. W szczególności podkładki wykrawane z pasków materiału stanowią bardzo ekonomiczne rozwiązanie w przypadku dużych ilości. Istnieje możliwość zamówienia podkładek oporowych wykonanych z taśmy, a także rurek i prętów w niemal każdym wymiarze i z każdego materiału. Projekt można dostosować do indywidualnych potrzeb.

Dysponując ponad 150 aktywnymi stopami, oferujemy szeroką gamę materiałów. Znajdź odpowiednie rozwiązania dla swojego zastosowania.

Dysponując ponad 150 aktywnymi stopami, oferujemy szeroką gamę materiałów. Znajdź odpowiednie rozwiązania dla swojego zastosowania.

Dysponując ponad 150 aktywnymi stopami, oferujemy szeroką gamę materiałów. Znajdź odpowiednie rozwiązania dla swojego zastosowania.

W zależności od wymagań, nasze kieszenie ze smarem stałym są przeznaczone do ruchu osiowego i promieniowego, a także do ruchu w dwóch kierunkach ślizgowych jednocześnie. Kieszenie na stałe środki smarne są wykonane z różnych materiałów łożyskowych, takich jak Carobronze lub Alcaro.

Korzyści

Bezobsługowość lub niskie koszty obsługi
Oszczędność kosztów (brak kosztownych systemów smarowania)
Brak zanieczyszczenia olejem lub smarem
Odporność na wodę morską
Brak poślizgu
Odporność na temperaturę
Zgodność z konkretnym rysunkiem, informacjami i ilością
Wysoka elastyczność dzięki produkcji na zamówienie

Szczególnie nadaje się do średnich i dużych obciążeń

przy jednocześnie niskich prędkościach ślizgowych, ruchach oscylacyjnych, pracy przerywanej
do zastosowań, w których stosowanie oleju i smaru nie jest pożądane

Typy

Tuleje łożysk ślizgowych
Podkładki oporowe
Podkładki łożyskowe
Części ciągnione

Zastosowania

Inżynieria mechaniczna
Przemysł motoryzacyjny
Huty stali
Maszyny walcownicze
Śluzy i jazy do zastosowań w inżynierii powierzchniowej i podwodnej
Produkcja pieców przemysłowych
Maszyny do produkcji żywności i pakowania
i wiele więcej

Dysponując ponad 150 aktywnymi stopami, oferujemy szeroką gamę materiałów. Znajdź odpowiednie rozwiązania dla swojego zastosowania.

With Wieland HPC and Wieland AFC, we are setting new industry standards: both systems have been specially developed to meet the highest requirements for wear and friction protection while maximising the service life and efficiency of machine elements.

Thanks to their PFAS-free formulations, they already meet future EU requirements, thus contributing to sustainable production. Both technologies reduce friction and wear, enable energy savings and impress with high pressure and temperature resistance as well as easy application without the need for design adjustments.

Materiały

Wieland AFC – Anti-friction coating for reliable lubrication

Wieland AFC is an innovative solid-containing bonded coating that has been specially developed to reliably lubricate highly stressed machine elements and to minimise maintenance. Due to its excellent emergency running properties and optimised coefficient of friction under conditions of insufficient lubrication, it is an ideal solution for demanding applications where grease lubrication and initial greasing are required.

AFC is based on a robust polyamide-imide matrix enriched with the solid lubricants MoS₂ and graphite. This special combination not only promotes the running-in process, but also ensures, in conjunction with initial lubrication, a low-maintenance or even maintenance-free operation of the bearing system. Due to its excellent adhesion to metallic surfaces, the coating also provides effective corrosion protection and is highly resistant to oils, greases and solvents.

Wieland AFC is characterised by outstanding pressure and temperature resistance. The coating remains permanently stable over a wide temperature range from -40 °C to +250 °C and can even withstand temperatures of up to +400 °C for short periods. With a layer thickness of just 5–20 µm, it offers excellent performance without the need to modify the original design. This ensures reliable performance even under extreme conditions.

Technical highlights:

Permanent temperature resistance:
-40 °C to +250 °C (up to +400 °C for short periods)
High surface pressure: up to 400 MPa
Excellent wear protection due to permanent metallic separation of the sliding partners
PFAS-free and therefore future-proof for use in the EU

Comparison with conventional wear layers:

Compared to conventional coatings, Wieland AFC offers significantly lower friction coefficients, more even lubricant distribution and exceptional resistance to mechanical loads. The metallic separation of the sliding partners also helps to further minimise wear and system friction. Depending on the application, this can lead to significant energy savings.

With Wieland AFC, you are choosing a future-oriented coating technology that reduces maintenance costs, extends the service life of your systems and, at the same time, meets the requirements of modern industrial applications.

For more information, please see our factsheet.

Nasze możliwości

Warehousing

Our comprehensive inventory and excellent contacts with leading international manufacturers as well as the use of state-of-the-art storage technology allow for just-in-time deliveries.