Enhanced Surface Evaporator Tubes

Wieland’s Enhanced Surface Evaporator Tube combines advanced nucleate‑boiling technology from the GEWA‑B and GEWA‑PB families to deliver outstanding heat‑transfer performance in shell‑and‑tube heat exchangers. Its engineered boiling surface, and optional dual‑enhanced structure with inner spiral fins, significantly boosts thermal efficiency, enabling more compact designs, lower refrigerant charge, and improved energy performance in flooded and falling‑film evaporators.
Additional information

Material overview

ASTM-UNS No.
Wieland Designation ⁠EN Designation EN No. JIS No. Data Sheet
C12200
K21 Cu-DHP CW024A - -
C70600
L10 CuNi10Fe1Mn CW352H - -

Enhanced surface evaporator tubes – for optimized boiling performance

 

The functional enhancements of the outer surfaces of GEWA-B, GEWA-PB and TURBO-B/E tubes have been optimized for bulk boiling of refrigerants and similar fluids. Coupled with ideally matched surfaces on the inside of the tubes, optimum heat transfer coefficients can be achieved.

GEWA and TURBO evaporator tubes are available with outer and inner surfaces adapted to the specific needs of the application. Depending on the requirement, the portfolio includes solutions for highest performance and efficiency, weight-optimized drop-in applications, media with high viscosities, high fouling applications and enhanced boiling applications in the process industry.

 

Key benefits

 

  • Optimized heat transfer coefficients
     
  • Increased heat transfer on shell and tube side
     
  • Superior overall heat transfer performance
     
  • More compact heat exchanger designs

 

  • Reduced refrigerant charge
     
  • Improved life cycle energy efficiency
     
  • CAPEX and OPEX savings potential
     
  • Minimizing CO₂ emissions during operation

Product variants

 

GEWA-B tubes are enhanced nucleate boiling tubes for shell-and-tube heat exchangers. They are optimized for flooded and falling-film evaporators in packaged chillers, both for the air-conditioning and refrigeration industry.

 

Applications

  • Flooded evaporators in packaged chillers
  • Falling-film evaporators in packaged chillers
  • Air-conditioning industry
  • Refrigeration industry

 

Product types

  • B5 & B6 – for highest performance and efficiency
  • B4HSL – weight optimized, drop-in applications
  • BHV – for media with high viscosities
  • BLF / BPL – for high fouling applications

 

Benefits

  • Increased heat transfer on the shell and tube side
  • Superior overall heat transfer performance
  • Substantial reduction of heat exchanger size and refrigerant charge
  • Significant improvement in life cycle energy efficiency

The GEWA-PB tube is a dual enhanced tube with a nucleate boiling structure on the shell side and a spiral fin structure on the tube side. It has been specially developed for shell-and-tube heat exchangers for the process industry.

 

Applications

  • LNG C3 chillers
  • Ethylene reboilers and condensers for C2 and C3 fractionation and splitting units
  • Other C3 refrigeration systems

 

Product types

  • Gas cooling in a gas processing unit or a feed gas stream in an LNG plant
  • Liquid cooling, for example quenchwater as heating source
  • Condensation of a mixed refrigerant or C2 / C3 overhead stream
  • Other customized solutions, for example plain inside, upon request

 

Benefits

  • Best efficiency in class through optimized heat transfer coefficients and minimizing CO₂ emissions during operations
  • Highest compactness of heat exchanger design
  • Maximal savings in CAPEX and OPEX

GEWA-PB tube material

Available carbon steel grades:

  • CS – ASTM-A 179 / ASME-SA 179
  • LTCS – ASTM-A 334 Gr. 1 & 6 / ASME-SA 334 Gr. 1 & 6
  • LTCS 3.5% Ni – ASTM-A 334 Gr. 3 / ASME-SA 334 Gr. 3

TURBO evaporator tubes are available with outer and inner surfaces adapted for specific application needs.

 

Product types

  • B – the original boiling tube
  • ESP – efficient and lightweight
  • EHPII – the industry standard boiling tube
  • EPT – high efficiency in ferrous alloys

Do you need technical support or a quote for Enhanced Surface Evaporator Tubes?

Engineering & Quality – ThermalX Design Software

 

Certification

 

GEWA-B fabrication and certification

 

  • DIN EN 12452 / EN 10216-2
  • DIN 17679 and VdTÜV 420 / 5 for use in pressure vessels
  • ASTM B 359 / ASME SB-359 / ASTM A-498
  • Certification for use in pressure vessels has been obtained with AD-Merkblatt W0 / TRD 100
  • Certificates 3.1 / 3.2 according to DIN EN 10204

GEWA-PB codes, quality, testing and certificates

 

  • Bare tubes according to ASTM-A 450 / ASME-SA 450 and ASTM-A 1016 / ASME-SA 1016
  • Finned tubes – NDT
  • EC testing mandatory
  • Pressure testing in accordance with ASME BPVC Div. VIII Sect. 1 or related code upon request
  • Other related codes upon request
  • Certificates 3.1 / 3.2 according to DIN EN 10204

 

Typical Applications

 

Product variantApplications
GEWA-BFlooded evaporators in packaged chillers
 Falling-film evaporators in packaged chillers
 Air-conditioning industry
 Refrigeration industry
GEWA-PBLNG C3 chillers
 Ethylene reboilers and condensers for C2 and C3 fractionation and splitting units
 Other C3 refrigeration systems
 Gas cooling in a gas processing unit or feed gas stream in an LNG plant
 Liquid cooling, e.g. quenchwater as heating source
 Condensation of a mixed refrigerant or C2 / C3 overhead stream
 Other customized solutions, e.g. plain inside, upon request
GEWA-B, GEWA-PB & TURBO-B/EBulk boiling of refrigerants and similar fluids