Enhanced surface evaporator tube in carbon steel

Enhanced Surface Evaporator Tubes for the Hydrocarbon Industry

Wieland GEWA-PB is a dual-enhanced boiling tube for shell-and-tube heat exchangers, available in carbon steel and low-temperature carbon steel grades. Designed for LNG refrigeration systems, ethylene reboilers, condensers and other hydrocarbon processing applications, it delivers enhanced heat transfer, compact equipment designs and reduced operating costs.
Additional information

High Performance Heat Transfer for Hydrocarbon Processes

 

GEWA-PB combines a nucleate boiling structure on the shell side with a spiral fin structure on the tube side. Both surfaces are designed to enhance heat transfer and provide high thermal performance in demanding hydrocarbon refrigeration and process applications.

The optimized tube geometry supports efficient boiling, gas and liquid cooling, and condensation while enabling compact heat exchanger designs.

 

Key benefits

 

  • High heat transfer efficiency through dual enhanced surfaces
     
  • Compact and lightweight heat exchanger designs
     
  • Reduced energy consumption and CO₂ emissions during operation
  • Potential savings in CAPEX and OPEX
     
  • Suitable for demanding hydrocarbon refrigeration and process applications
     
  • Customized solutions available for specific process requirements

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Applications

 

GEWA-PB is specifically designed for shell and tube heat exchangers in the hydrocarbon process industry.

 

Typical applications include:

 

  • LNG C3 chillers
  • Ethylene reboilers and condensers
  • C2 and C3 fractionation and splitting units
  • C3 refrigeration systems
  • Gas cooling in LNG and gas processing plants
  • Liquid cooling
  • Mixed refrigerant condensation

Product Types

 

Different GEWA-PB configurations are available to meet specific thermal requirements.

 

  • Gas cooling in gas processing units and LNG feed gas streams
  • Liquid cooling applications
  • Condensation of mixed refrigerants
  • Condensation of C2 and C3 overhead streams
  • Customized configurations, including plain inside surfaces upon request

Materials

 

GEWA-PB tubes are available in selected carbon steel and low temperature carbon steel grades for demanding process conditions.

 

Available grades include:

 

  • Carbon steel
  • Low temperature carbon steel
  • Low temperature carbon steel with 3.5% nickel

 

Different material specifications are available according to ASTM and ASME standards.

Quality and Testing

 

GEWA-PB tubes are manufactured and tested according to established industry standards. Eddy current testing is performed on finned tubes, with additional pressure testing available according to applicable ASME requirements.

 

Certificates according to DIN EN 10204 are available depending on project requirements.

Engineering Services

 

Wieland Thermal Solutions supports customers beyond the tube itself with engineering services for enhanced shell and tube heat exchanger solutions.

 

Our expertise includes thermal design, best practice design guidance, project management, and technical documentation. This enables GEWA-PB solutions to be adapted to the specific thermal and operational requirements of each application.