Processing units – for machine-specific machining requirements
Wieland customer-specific units are available as spindle units, slide units, facing units and special units. The portfolio supports machining, positioning and feed motions as well as customized unit concepts for specific machining requirements.
Depending on the requirement, standard values, individual combinations and tailored solutions are available. For spindle units, 3D models can be provided on request.
Key facts
- Spindle units with standard size values
- Individual combinations available
- 3D model available on request for spindle units
- Slide units for positioning and feed motions
- Facing units for machining rotationally symmetrical contours
- Special units tailored to specific machining requirements
Product Variants
| Diameter spindle bearing | Nominal width mm | Spindle head HSK mm | Max. spindle speed U/min | Max. power kW |
|---|---|---|---|---|
| SP35 | 100 | 40 | 16,000 | 2.2 |
| SP45 | 125 | 50 | 12,000 | 4 |
| SP70 | 200 | 63 | 7,000 | 11 |
| SP100 | 250 | 80 | 4,000 | 22 |
| SP120 | 320 | 100 | 3,000 | 40 |
Wieland spindle units are available in different standard sizes. The size units given in the table are standard values, but individual combinations are also available. A 3D model can be provided on request.
Slide units are used for positioning or feed motions. Roller monorail guidance systems and electromechanical drives are preferably used. Other guidance and drive systems are designed according to requirements, including hydrostatic and hydrodynamic systems.
Product types
- 1-axis slide units – for positioning or feed motions
- 2-axis slide units – rectangular arrangement for movement in two directions
- 3-axis slide units – individually combinable with different facing heads
At a glance
- Roller monorail guidance systems
- Electromechanical drives
- Other guidance and drive systems according to requirements
- Hydrostatic or hydrodynamic systems possible
- Compact and rigid design for 3-axis slide units
| Design: | 1-axis- , 2-axis-, 3-axis-units |
|---|---|
| Guide: | rolling guide, hydrodynamic or hydrostatic guide |
| Nominal width: | 125, 250, 400, 630, 800 mm |
| Nominal strokes: | 160, 250, 400, 630, 800 mm |
| Drives: | servo motor, hydraulic, pneumatic |
| Options: | linear scale, integrated built-in spindle, direct or offset drive, telescopic covers |
Machining units with facing heads on special purpose machines are used for machining rotationally symmetrical contours on components. This makes it possible to carry out machining operations such as facing, boring, plunge cutting, NC copy turning, backface machining and chamfering.
The spindle units are equipped with a cross-feed device for heavy-duty machining or a rotationally actuated system for high-precision machining.
Machining operations
- Facing
- Boring
- Plunge cutting
- NC copy turning
- Backface machining
- Chamfering
NC facing units with crossfeed device – for heavy-duty machining
The NC facing unit PZM transmits the actuating force via a drawbar to the tool. Thermal expansion can be compensated within the crossfeed system.
NC facing units with rotary drive – for high-precision machining
The NC facing unit RM synchronizes automatically on the spindle drive and transmits a rotatory positioning movement to the tool. This results in high precision even with high strokes and is achieved without thermal expansion.
Deviating from standard machinery, Wieland provides solutions tailored to specific machining requirements.
Solutions include
- Projected special units
- Spindle units
- Drilling units
- Tapping units
- Moveable column units with tool changing systems
- Brushing module
- Finishing module
- Interpolation turn milling module
Typical Applications
| Requirement | Suitable unit |
|---|---|
| Spindle solutions with defined bearing size, spindle head, speed and power values | Spindle units |
| Positioning or feed motions | 1-axis slide units |
| Movement in two directions | 2-axis slide units |
| Combination with different facing heads | 3-axis slide units |
| Machining rotationally symmetrical contours | Facing units |
| Heavy-duty machining | NC facing units with crossfeed device |
| High-precision machining | NC facing units with rotary drive |
| Specific machining requirements outside standard machinery | Special units |